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  • Writer's pictureSamantha

How to Establish a Testing Standard for Your Packages

Updated: May 21

Packaging is an integral component of the product distribution process, ensuring that goods reach consumers in their intended state. An effective packaging system not only protects the contents from external hazards but also maintains the integrity of the contents within. As such, it's vital to have rigorous testing standards in place to ensure that packages can withstand the challenges they might encounter during shipping, storage, and handling.

When determining the testing standard for packages, it's crucial to consider various factors, such as the type of product, its sensitivity, the conditions it might be subjected to, and the intended mode of transportation. Here's a guide to help you establish a robust testing standard for your packages.

1. Understand the Product and its Needs

Different products have unique requirements. A delicate electronic gadget might need protection from static electricity, while perishable items might need airtight seals to maintain freshness. Before setting up a testing standard, conduct a thorough analysis of the product, its vulnerabilities, and the key requirements of its packaging.

2. Identify External Factors

Packages can be subjected to numerous stresses during transit. This includes vibrations, impacts, temperature fluctuations, humidity changes, and pressure variations. Recognizing these factors will help in designing tests that can simulate these conditions.

3. Consider Regulatory Requirements

For certain products, especially in the food, medical, and cosmetics sectors, there might be regulatory requirements for packaging. These regulations can define specific tests or performance criteria that the packaging must meet. Ensure that your testing standards are compliant with these regulations.

4. Standard Methods of Package Testing

There are several standard methods that are widely recognized in the packaging industry. Here are some of them:

  • Drop Test: This assesses the package's ability to withstand impacts, mimicking situations where packages might be dropped during handling.

  • Vibration Test: This simulates the vibrations a package might experience during transportation, especially on road vehicles.

  • Compression Test: Evaluates how a package stands up to pressure, useful for understanding if a package can withstand being stacked.

  • Climatic Testing: This involves subjecting the package to various temperature and humidity conditions to ensure it remains intact and functional.

  • Leak Detection: One of the most crucial tests, especially for products that need to be airtight or watertight. The integrity of seals is paramount.

ASTM D3078 Standard Test Method

The ASTM D3078 Standard Test Method refers to the testing of the integrity of flexible barrier materials in packages using a bubble emission technique. Under this method, packages are submerged in water and a vacuum is applied, facilitating the observation of a steady stream of bubbles as an indicator of a leak. This procedure is pivotal for sectors requiring stringent sealing specifications, ensuring that packaged products are well-protected from external contamination.

ASTM F2096 Standard Test Method

ASTM F2096 outlines the procedure for detecting gross leaks in packaging by internal pressurization bubble testing. Essentially, this method involves inflating a package under water, and then closely monitoring it for bubble streams that would indicate a defect in the packaging seal or walls. This is an invaluable test, especially for medical packaging and other industries where package integrity is paramount to the safety and efficacy of the enclosed product.

5. Seal-Check Package Leak Detector

When discussing leak detection, the Seal-Check Package Leak Detector is a noteworthy mention. It's a sophisticated tool designed to detect even the minutest of leaks, ensuring that packages remain hermetically sealed. Here's why it's crucial:

  • Precision: The Seal-Check Package Leak Detector uses advanced technology to detect leaks that might be invisible to the naked eye or other traditional testing methods.

  • Versatility: It's suitable for a wide range of packaging materials and formats, making it a versatile choice for diverse industries.

  • Efficiency: Traditional leak detection methods can be time-consuming and may not always yield accurate results. With the Seal-Check, you get rapid and accurate results, ensuring that faulty packages are promptly identified and dealt with.

  • Cost-effective: By catching leaks early and efficiently, businesses can prevent costly recalls, returns, and reputational damage. Investing in a reliable leak detector can provide significant long-term savings.

6. Continuous Improvement and Feedback Loop

Once you've established a testing standard, it's essential to periodically revisit and refine it. Technologies evolve, as do the external factors packages might be subjected to. By gathering data, feedback, and keeping abreast of technological advancements, businesses can ensure that their testing standards remain relevant and effective.

7. Training and Education

Establishing a testing standard isn't just about the equipment and procedures; it's also about the people involved. Regular training sessions should be held to educate the staff about the importance of testing, the methodologies involved, and the latest best practices. An informed and skilled workforce is key to maintaining the integrity of the testing process.


Packaging plays a pivotal role in the customer experience. It's not just about aesthetics; it's about delivering the product safely and in perfect condition. Establishing a rigorous testing standard for packages, equipped with advanced tools like the Seal-Check Package Leak Detector, ensures that businesses can confidently guarantee the integrity of their products. In a competitive marketplace, this commitment to quality can be a significant differentiator, leading to increased customer trust and brand loyalty.



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