There is nothing worse than manufacturing a great product, only to have it ruined by a leak in the bottled packaging. This is why you need to determine if your bottles are properly sealed before putting them off for sale. A bottle leak detector is a must-have to ensure your products are not compromised.
No doubt, bottle leakages can really put you in a very tight spot. Likewise, it can be very unhealthy depending on the packaged product. Either way, all these can be easily prevented with just the right measure. Keep reading to learn about this preventive measure and other pertinent information that will determine if it is right for you.
What Is A Bottle Leak Tester?
A bottle leak tester is a simple device that can be used to test the quality of bottles. Before using them to package anything, you can be sure that your bottles are free from leaks. This bottle leak detection device can also be used to test the seal and locate leakages on bottles before reaching customers.
If you are in the bottled water business, you will know that every bottle must be tested for leaks before being sold. You will have to make necessary precautions to keep your customers safe and your business booming. Generally, most industries rely so much on visual inspection of their bottles. This is not only stressful but also completely inaccurate.
The Importance Of A Bottle Leak Detector
Naturally, leaks could occur in any container that is manufactured. However, you can safeguard your brand and deliver a high-quality product by integrating leak detection into your production line. When deciding what kind of system is ideal, there are several things to take into account.
One may assume that a bottle leak detector wouldn't incur significant expenses if a few bottles were lost due to leaks. That's right, only when the leakage is discovered in an empty bottle and remelted. However, one sneaky hole in an already packaged product can result in a bigger loss.
Consequently, leak detection should be a crucial phase in the production process before distribution. This process will automatically reject faulty and poor-quality bottles before packaging. Here are some of the importance of bottle leak detectors:
Reduces product loss
Increases the rate of production
Provide quality assurance.
●Reduces Product Loss
Leak management has become a crucial topic as a result of increasing cost of products. You can't afford to lose so much money simply because of a pinhole in your packaging. This is why you have to add a bottle leak detection device to your arsenal.
Leak detectors help to lower total manufacturing costs by forestalling the need for product repair. However, a continuous use of this device will help you carry out precise evaluations and locate the weak points of your packaging. This will improve the packaging's quality, thereby saving you the extra costs that come with product loss.
●Increases The Rate Of Production
The manual leak testing method involves an operator manually testing the package by squeezing it under water to detect bubbles. Typically, this method isn't ideal, and can harm the contents of the packaging.
Since it is a manual process, it will definitely be prone to inaccuracies. In addition, the production process will only get slower since it will pass through visual inspection and manual testing. As a result, the entire process is labor intensive and takes time. You can simply save yourself the hassle by using a bottle leak detector.
●Provide Quality Assurance
You can consider bottle leak detectors as an in-line defense system used to double-check and ensure high-quality packaging. These devices, which come in single or multi-test stations, are set up to test containers on a conveyor system.
When adapted to its application, leak detectors frequently provide a more adaptable and affordable method for assessing the quality of packaging bottles.
How does the bottle leak detector work?
Each container's ability to seal and maintain pressure is functionally tested using a bottle leak detection device. Up to a thousand bottles can be tested per hour. Interestingly, it can screen bottles ranging in size from tiny vials to gallon-sized containers.
However, vacuum leak test for bottles has been a rapid and effective method for screening packaging to detect sneaky holes and micro leaks. This simple method has been used to determine if bottles are properly sealed, thereby ensuring that products are not compromised. However most people are familiar with the concept of a bottle leak detector, but not many know how they work.
The most basic bottle leak detectors have a single test head and an indexing conveyor that brings each bottle underneath it. An air cylinder lowers the test head onto the bottle's neck while the bottle remains stable. Leakage from the contact area between the test head and bottleneck is prevented by a soft rubber seal.
A valve opens, letting air into the container until it reaches a predetermined pressure before closing. The test period starts once the pressure in the bottle reaches a level and stabilizes to a steady reading. The bottle is good if the pressure stays over a certain point.
On the contrary, the conveyor rejects damaged and dented bottles. Overall, the bottle leak tester is easy to use and can give accurate results in just a few minutes.
Bottle Leak Detector For Food And Pharmaceutical Industries
Leakages can be very dangerous because they can contaminate products and cause health-related problems for consumers. This is why it is very essential to screen bottles before packaging food and pharmaceutical products.
Nonetheless, a bottle leak detection device will ensure that your products are safe and free from any leakage. Seal checkers are a great example. They are used for clear pouches and tubes to detect defective regions of a leaking bottle.
Another device used especially in the pharmaceutical industry is the vacuum tester. It is mainly used for packed strips, blisters, and small sachets. The vacuum leak test for bottles is an ideal method used by pharmaceutical industries to maintain high-quality products and packaging.
In the long run, you must ensure product quality and increase efficiency with leak detection systems. For the best bottle leak detectors, do not hesitate to get in touch with us at email@example.com or telephone number +370 689 24325. We will provide you with devices that include the features needed for your leak detection process.